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  • CarpetCabler 1.10

    Direct-Cabling machine

    E3
    Novelties
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    For over 35 years, our CarpetCablers and CarpetTwisters have been producing high-quality yarns for sophisticated carpets and other textiles.

    Innovative developments, use of the latest technology at all times and the readiness to go one step further with and for our customers have been a common thread over the decades.

    Our new series 1.10 offers optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

    CarpetCabler

    For over 35 years, our CarpetCablers and CarpetTwisters have been producing high-quality yarns for sophisticated carpets and other textiles.

    Innovative developments, use of the latest technology at all times and the readiness to go one step further with and for our customers have been a common thread over the decades.

    Our new series 1.10 offers optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

    Lower energy consumption
    Energy
    Lower energy consumption

    Optimized spindle family enables energy savings

    The spindle family covers following types:

    Dimensions [mm] Universal 285 Spindle 285 Spindle 260
    Feed pot package 285 285 260
    Spindle gauge 495 495 445

     

    Energy savings due to energy optimized machine components

    • High class efficiency main drive motors
    • Optimized bearings in the entire spindle area
    Higher productivity and package density
    Economics
    Higher productivity and package density
    • Higher productivity by delivery speeds of up to 120 m/min when up-twisting
    • Less space needed due to closer spindle spacing
    • Higher production speeds due to low yarn balloon tension
    Easy handling and cleaning
    Ergonomics
    Easy handling and cleaning

    Reduced machine operating time due to central adjustments

    Fast, simple and precise motor-driven drive for an optimum height position.
    An optimum, uniform height position on all yarn balloon guides.

     

    Package conveyor belt to rapidly clear away the finished packages

     

    Easy and quick yarn threading due to Volco-/Creeljet-Systems

    Computer-controlled electro-mechanical gearbox

    Teppich

    Why are carpet yarns directly cabled on Volkmann cabling machines?

    • Cabling is a mechanical yarn upgrading process which precedes carpet production.
    • Cabled yarns are ideal for ensuring the formation of a high-quality pile during the manufacture of rugs and carpets.
    • In the direct cabling process, two yarns are twisted around each other in a single operation without the individual strands themselves being twisted.
    Conversion

    Conversion of direct-cabling machine to two-for-one twisting machine

    The universal hollow-shaft spindle allows the simple alternating conversion from the two-for-one method to the cabling method. The high-quality and wear-resistant surface enables a yarn guidance without damaging the strand. The ideal design of the spindle pot allows a maximum number of feed packages. The reserve disc with its wear-resistant special surface guarantees a balanced tension level in the yarn balloon.

    Human Machine Interface

    Novelties

    • Control panel (human-machine interface)
      The new control panel with multitouch technology and the innovative user interface makes operation even more intuitive and easier.
      It registers, controls and monitors the entire production sequence and administers all machine and lot parameters as well as your production data.
      The simple and self-explanatory user interface guarantees fast and straightforward input and simplifies machine control. Stored lot data can be called up easily and simplifies handling.
    Pre-Take-Up Area
    • Overfeed roller
      Depending on the wrap-around angle, the pre-take-up roller reduces the balloon tension to the desired take-up tension. The overfeed covers enable safe working and additionally carry the yarn clamp and the storage pin for easy intermediate storage of unwinding aids.
    Quality Sensor

    and more...

    Quality sensor
    Our latest generation of quality sensor takes the testing of your yarn to a new level. By combining intelligent software and innovative evaluation technology, the new quality sensor generates the best possible results for your strand quality.
    The quality sensor always provides the right basis to increase significantly the quality standard of your strand.

    Compensation Tensioner
    Different Creel Tensioners:
     
    Capsule Tensioner
    The capsule break enables a stepwise change of break capsules as well as precise setting of the yarn tension. Its universal usable.
     
    Compensation Tensioner
    The compensation tensioner ensures that the yarn runs steadily out of the tubes as well as it balances the tension variations in the yarn.
     
    Creel ball yarn tensioner
    Due to the arrangement of the creel ball yarn tensioner, the inner and outer yarn tensioners can be easily read at the same time.
     
    Roller yarn tensioner
    The roller yarn tensioner is pneumatical central adjustable and reduces conversion times.
    Pneumatic Creel

    Pneumatic Hi-Lo creel
    The pneumatic Hi-Lo creel makes it easier to present the packages due to its clear and simple operation. The reduced working height supports the operator during loading. It almost slides automatically into the operating position.

    Further advantages:

    • Ergonomic loading position
    • Simple high-low operation
    • Robust and reliable
    • Automatic locking
    • Optimised yarn path
    • Flexible creel loading with up to 3 packages and a maximum total weight of 16 kg
    • Extra plug-in options for alternative customer requirements
    • Various creel yarn brakes
    • Simple operation

    Experience Saurer live

    At the following exhibitions and events we will show you new developments related to our textile machines, components and service offerings. Come stop by, we would love to talk to you.

    Exhibition date
    Logo_Shanghaitex Hall/booth: E1/D40
    ShanghaiTex

    25.11.2019 - 28.11.2019
    Shanghai, China

    Visit website

    Downloads

    Find out more about our products. Here we provide you with all the relevant documents for download in PDF format.

    Sun – Service Unlimited

    Strong and reliable life-cycle partnership.
    Unique smart solutions to increase the benefit to the customer.
    Notable performance and sustainability throughout the machine lifetime.

    We keep you competitive.

    Consulting
    Installation
    Academy
    Original Parts
    Maintenance
    Updates and Upgrades
    Secos
    Sun Consulting
    Consulting
    From the end product through the fibre to the raw material
    Benefit from trends with fabric-to-fibre engineering
    Experience Consulting
    Sun Installation
    Installation

    From standalone machines to turnkey plants
    Knowing what to do - and doing it

    Experience Installation
    Sun Academy
    Academy

    Become an expert
    Turn your employees into experts

    Experience the Saurer Academy
    Sun Original Parts
    Original Parts

    Original is better
    Ensure your machine remains an original

    Experience Original Parts
    Sun Maintenance
    Maintenance

    On-site, at your side
    Whatever you need, we are there for you

    Experience Maintenance
    Sun Updates and Upgrades
    Updates and Upgrades

    Always state-of-the-art
    Stay up to date

    Experience Updates and Upgrades
    Secos grey Background
    Secos – Saurer Customer Portal
    E-shop, info tool and more
    Experience Secos
    Senses

    Mill management system Senses

    With a single program, you can now manage your entire production and quality assurance facilities along the textile chain. Senses, the digital mill management system from Saurer, bundles and analyzes production, quality and performance data across all divisions. Even machines from third-party manufacturers can be managed. In real time. Secure. From everywhere.

    Experience Senses

    Contact us

    Should you have questions about our products or require additional guidance, kindly get in touch with your local contact person. As your partner, we pride ourselves in providing expert and swift support.

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